ORES
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INTRODUCTION TO METALLURGYORESPRODUCTION PROCESSESREFRACTORY MATERIALTREATMENT OF IRON ORESPRE-SMELTING TREATMENT OF IRON ORESBLAST FURNACEMANUFACTURING OF WROUGHT IRONSTEEL MANUFACTURING PROCESSESTYPES OF STEELNON-FERROUS METALSINDUSTRIAL SHAPING OF METALS AND ALLOYSDIE-CASTINGPOWDER METALLURGY
- Q1: What is an Ore? Name some ores.Ans: An ore is a naturally occurring rock or mineral from which metals can be extracted profitably.
Some examples of ores are:- ➔ Hematite (iron ore)
- ➔ Magnetite (iron ore)
- ➔ Bauxite (aluminium ore)
- ➔ Galena (lead ore)
- ➔ Chalcopyrite (copper ore)
- Q2: Define Hydrometallurgy.Ans: Hydrometallurgy is the process of extracting metals from ores using aqueous (water-based) chemical solutions.
- Q3: Define Electro Metallurgy.Ans: Electrometallurgy is the process of extracting and refining metals using electrical energy, usually by electrolysis.
- Q4: State the qualities of a good ore.Ans: A good ore should have the following qualities:
- ➔ High percentage of metal content
- ➔ Easily available in nature
- ➔ Easy to extract metal from it
- ➔ Low cost of extraction
- ➔ Less impurities (gangue)
- Q5: State the types of Iron Ores.Ans: Iron ores are mainly of the following types:
- ➔ Magnetite
- ➔ Hematite
- ➔ Limonite
- ➔ Siderite
- ➔ Taconite
- Q6: Describe Magnetite.Ans: Magnetite is a type of iron ore with the chemical formula Fe<sub>3</sub>O<sub>4</sub>. It has the highest iron content and is strongly magnetic.
- Q7: Define Hematite.Ans: Hematite is an iron ore with the chemical formula Fe<sub>2</sub>O<sub>3</sub>. It is one of the most important sources of iron.
- Q8: Define Limonite.Ans: Limonite is a brown iron ore containing hydrated iron oxide, usually written as Fe<sub>2</sub>O<sub>3</sub>·H<sub>2</sub>O.
- Q9: Define Siderite.Ans: Siderite is an iron ore with the chemical formula FeCO<sub>3</sub>. It contains iron in carbonate form.
- Q10: Define Taconite.Ans: Taconite is a low-grade iron ore containing iron mixed with silica and other minerals. It is processed to extract usable iron.
- Q11: What is Froth?Ans: Froth is a mass of small bubbles formed on the surface of a liquid, often used in froth flotation to separate ores from impurities.
- Q12: Briefly explain about the deposits of Iron Ore.Ans: Iron ore deposits are naturally occurring concentrations of iron-rich minerals in the Earth’s crust.
They are found in sedimentary, igneous, and metamorphic rocks and are mined for industrial use. - Q13: Briefly explain about the Natural deposits of Iron Ore in Pakistan.Ans: Pakistan has limited iron ore deposits compared to other countries.
Major deposits are found in:- ➔ Kalabagh
- ➔ Chiniot
- ➔ Nokkundi (Balochistan)
- ➔ Hazara region
- Q14: Briefly explain the economic use of Ores in Pakistan.Ans: Ores are economically important for Pakistan because they support industry and development.
They are used for:- ➔ Steel production
- ➔ Manufacturing industries
- ➔ Construction materials
- ➔ Reducing imports and saving foreign exchange
- Q15: State the Iron Ore needs for Pakistan Steel Karachi.Ans: Pakistan Steel Mills Karachi requires a large quantity of iron ore, mainly imported, because local production is insufficient to meet industrial demand.
- Q16: Define Ore-Bedding.Ans: Ore-bedding is the arrangement of ore minerals in distinct layers within rock formations.
- Q17: Define Sintering.Ans: Sintering is the process of heating fine ore particles below their melting point to form a solid porous mass.
- Q18: Define Calcination.Ans: Calcination is the process of heating an ore in the absence of air to remove moisture and volatile impurities.
- Q19: Define Nodulising.Ans: Nodulising is the process of converting fine ore particles into small rounded lumps by heating them in a rotary kiln.
- Q20: Define Pelletizing.Ans: Pelletizing is the process of forming small spherical balls of iron ore fines mixed with binders for use in blast furnaces.
- Q21: Name the Iron Ores found in Russia.Ans:
- ➔ Magnetite
- ➔ Hematite
- ➔ Siderite
- Q22: Name the Iron Ores found in America.Ans:
- ➔ Hematite
- ➔ Magnetite
- ➔ Taconite
- Q23: Name the Iron Ores found in Pakistan.Ans:
- ➔ Hematite
- ➔ Magnetite
- ➔ Limonite
- Q24: Name the Iron Ores found in Sweden.Ans:
- ➔ Magnetite
- ➔ Hematite
- Q25: Name the Iron Ores found in Brazil.Ans:
- ➔ Hematite
- ➔ Magnetite
- Q26: Why are the Iron Ores found in Kalabagh not considered usable?Ans: The iron ores of Kalabagh are not considered usable because they contain high amounts of impurities and low iron content, making extraction uneconomical.
