NC MACHINE TOOL CHARACTERISTICS
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INTRODUCTION TO NUMERICAL CONTROLNC MACHINE TOOL CHARACTERISTICSTYPES OF MACHINE TOOLSCONFIGURATION AND CONTROL METHOD OF NC MACHINE TOOLSACCESSORIES TOOLS AND CUTTING FLUIDTURNING CENTER PROGRAMMACHINING CENTER PROGRAMAUTOMATED MANUFACTURING SYSTEMCONDITION FOR CUTTINGCUTTING TOOLS AND CHIPSSELECTING A TYPE OF TOOL MATERIAL
- Q1: Name some characteristics of NC Machine Tool?Ans: The characteristics of NC machine tools are as followsare:
- ➔ High accuracy and precision
- ➔ Automatic operation
- ➔ Reduced human involvement
- ➔ Repeatability of parts
- Q2: Name the types of NC/CNC Machine Tool?Ans: The types of NC/CNC machine tools are as follows:
- 1. According to Control Panel
- ➔ NC (Numerical Control) Machine
- ➔ CNC (Computer Numerical Control) Machine
- ➔ DNC (Direct Numerical Control) Machine
- 2. According to Working
- ➔ NC/CNC Cutting Machine
- ➔ Lathe Machine
- ➔ Milling Machine
- ➔ NC/CNC Forming Machine
- ➔ Spring Forming Machine
- ➔ Press Brakes Machine
- ➔ NC/CNC Grinding Machine
- ➔ Surface Grinder
- ➔ Cylindrical Grinder
- ➔ Tool Grinder
- ➔ Profile Grinder
- ➔ Cam Grinder
- ➔ NC/CNC Electric Discharge Machine
- ➔ Die Sinking EDM
- ➔ Wire Cut EDM
- ➔ NC/CNC Cutting Machine
- 1. According to Control Panel
- Q3: Write the structure of NC Machine Tool.Ans: Structure of an NC machine tool includes:
- ➔ Input device
- ➔ Controller (MCU)
- ➔ Drive system
- ➔ Machine tool
- ➔ Feedback system
- Q4: Write the parts of NC Machine Tool.Ans: Main parts of an NC machine tool are as follows:
- ➔ Control panel
- ➔ Spindle
- ➔ Tool holder
- ➔ Table
- ➔ Drive motors
- Q5: Define CNC Router.Ans: A CNC router is a CNC machine used to cut, engrave, or shape materials like wood, plastic, and aluminum.
- Q6: Define CAM Grinder.Ans: A CAM grinder is a machine used to accurately grind cam profiles.
- Q7: Define Saddle.Ans: A saddle is a machine part that supports and moves the table in a machine tool.
- Q8: Define Automatic Tool Changer.Ans: An automatic tool changer is a device that changes cutting tools automatically during machining.
- Q9: What is meant by “Tool to Tool” Time?Ans: Tool to tool time is the time taken to change one cutting tool to another.
- Q10: What is a Coolant Supplying Device?Ans: A coolant supplying device delivers coolant to reduce heat and friction during machining.
- Q11: Define Hydraulic Power Unit.Ans: A hydraulic power unit supplies pressurized hydraulic fluid to operate machine components.
- Q12: Define Pneumatic Power Unit.Ans: A pneumatic power unit uses compressed air to operate machine tools and devices.
- Q13: Define Stepping Motors.Ans: Stepping motors move in fixed steps and are used for precise position control.
- Q14: Define Servo Motors.Ans: Servo motors provide continuous motion with high accuracy using feedback control.
- Q15: Define Simulations.Ans: Simulation is the virtual testing of a machining process before actual operation.
- Q16: What is the Mist Coolant Method?Ans: Mist coolant method sprays coolant in fine mist form to cool the cutting area.
- Q17: Name four characteristics of NC/CNC Machine Tool.Ans: The characteristics of NC/CNC Machine Tools are as follows:
- ➔ High speed operation
- ➔ High accuracy
- ➔ Automation
- ➔ Consistent quality
- Q18: Name four uses of NC/CNC Machine Tool.Ans: Some of the uses of NC/CNC machine tools are as follows:
- ➔ Mass production
- ➔ Precision machining
- ➔ Complex shape manufacturing
- ➔ Tool and die making
- Q19: Why are NC Machine tools preferred over traditional machine tools?Ans: NC machine tools are preferred because they provide higher accuracy, faster production, and reduced human error.
- Q20: Name some traditional machine tools.Ans: The traditional machine tools are as follows:
- ➔ Lathe machine
- ➔ Drilling machine
- ➔ Milling machine
- ➔ Shaper machine
